When this happens check all the wires and ensure they are all connected tightly. The machine runs perfectly all the time.. just no water circulating. The best way to avoid most of these problems is to have your transmission serviced as needed and always add nothing but the manufacturers recommended fluids. This problem is more common in Massimo 400 and 500 UTV. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? The engine sometimes overheats without any known cause. You also have some Honda ATVs with hydrostatic transmissions that use oil to drive the ATV forward. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. SPONSORED. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. Inspect the battery connection for loose cables. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. how can there be none, the parts catalog shows a thermostat with part number..just no location .. There IS a Thermostat. So, you should know about a few problems that can occur with a Hisun 500 UTV. You may want to try the bleeder first and see if it helps. Massimo was founded in the Fort Worth/Dallas, Texas area in 2009. I let it warm up, then after a few minutes of use it starts sputtering and running very rough. If you find any, call a professional to repair them. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, Most Common Coleman 550 UTV Problems and How to Fix Them, Can You Dethatch Wet Grass? Replace it if you find it worn out. Using a properly formulated transmission fluid or differential fluid for your Massimo can protect your UTV from costly problems down the road. Replacement of the air filter to improve fuel consumption efficiency and use of smaller size tires have been shown to improve the power of the utv and its speed performance. Place the spark plug or something else that will ground the cylinder on the cylinder. They are often thousands less than their competitors, but they still have their list of common problems. Are Massimo UTV problems a deal breaker? sorry to hear that. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. . While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. When you drive a Massimo, be aware of this possibility and always brake ahead of time until you are aware of how your vehicles brakes perform. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). Engine -. Engine Compression. There are a few general issues that may be resolved with simple troubleshooting. Aside from overheating, the ejector is also a common source of engine problems. Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. This has been shown to decrease the engine lifespan. Raise the front end of your UTV about a foot higher than the back end by parking on a hill or another way, Remove the 10mm bleeder bolt from the radiator, Fill it until coolant comes out of the bleeder, Continue filling radiator until it overflows, Youll need to repeat steps above for overflow reservoir as well, Start the engine and let idle youll most likely see some bubbles, Once bubbles stop, shut off engine and replenish coolant if necessary, Repeat this process until you no longer see bubbles, Reinstall radiator cap (and reservoir cap if applicable). Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. This is one of the easiest to verify, but it's also one of the most crucial. Massimo utv braking system performance is suboptimal. With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. Use a pry bar to see if you can lift the whole engine. They are fairly affordable. If it appears to be in bad shape, you can order a replacement online. I dont think Massimo is a very good brand, even though theyre cheap! Check out eManual Online to getfactory workshop service and repair manuals for your ATV. Your user manual will provide the correct setting for your bike. The Massimo is a great vehicle, but it isnt perfect. The braking system subserves safety. Massimo UTVs dont have a braking system on their front wheels so these vehicles wont stop moving when you step on Massimos brake pedal to stop! Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. This problem results in a breakdown after using the UTV for a few years. Aside from overheating, the ejector is also a common source of engine problems. Massimo owners have experienced issues with their Massimos engine which would cause them to overheat while they were being used and therefore cause them to break down. One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. Your link has been automatically embedded. The handlebar-mounted lever is not damaged. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. How does this happen? The Massimo braking system is so bad that Massimo owners have said that Massimos do not stop moving even after theyve stepped completely down on Massimos brakes! This site is owned and operated by Yard Floor. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. I use it for work around the house and on the plantation. I have a Suzuki Quadmaster 500, that I got from a customer. Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. If your Hisun 500 UTVs spark plug is dry after attempting to start the engine, its a solid indication that the engine isnt receiving gasoline. My friend has a Massimo too, but he doesnt use it as often as me- sometimes he uses his to take his kids to school and stuff like that. Only one UTV on this 2015 lineup exceeds $15,000. 1. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. Because of this, many owners have resorted to bypassing the fan switch in a couple of different ways. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. Spacious cargo bed for hauling farm produce, hay, and other cargo. Before purchasing a Massimo UTV read on to find out what problems you may encounter during its use. The commonest of these is the headlights. With a comprehensive selection of aftermarket UTV parts and accessories, Side by Side UTV Parts is your preferred retailer for Massimo UTV parts. , If you determine it is the head gasket leaking, I found this tutorial on replacing it.. seems fairly simple ..https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement if you want to do it yourself. Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. Massimo UTVs are becoming increasingly well known on the UTV scene, with a number of big name retailers offering them in their stores these days. Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. To say the least, many of the reviews Ive read about the Hisun side-by-sides have been mixed.Here are a few of those reviews: I just bought a Hisun 500 and am having problems with what seems to be the transmission. Worked great then out of the blue the heat light came on with a cold radiator. Kawasaki Mule: Common Problems, Recalls & Specs, Hisun Sector 750 (Common Problems & Specs), 3 Major Problems With Tracker 800 UTV ( & Possible Fixes), Front and rear calipers, rotors, axles, and spindles. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. Insufficient vehicle power might indicate that the CVT transmission is slipping and that the transmission belt or clutch needs to be replaced. Your coolant system should be bled of any air bubbles at this point. Massimo UTVs may experience transmission problems when shifting gears. I pulled the coil, measured resistance across the primary, and it was about 0.8 or 0.9 ohms, nominal for most ignition coils. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. Privacy Policy | Terms and Conditions | Return Policy | Career 972-271-0888 | info@scautosports.com | 8050 . Before installing a new belt it should be washed with warm soap and water and scuffed up with a green Scotchbrite pad. But wont start with key doesnt do anything when I turn the key. 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. This final time, also change the oil filter. Thanks! As an Amazon Associate, I earn from qualifying purchases. Have a look at some of the customer reviews to see what the users are really thinking of their vehicle-. Here in this article, intending buyers and new owners of Massimo UTV will learn about some of these problems to prevent them from causing grave damage. Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. This may assist you in narrowing down the problem. The company was founded in 2009 and has since then grown tremendously. Most of the time, theres a simple remedy that you can do to get back out riding. Based on the bubbles and continuous loss of water I fear its a gasket. If the pressure is weak, you may have bad seals and need to open the engine. Hey Joe I had the exact same problem with my 750. I had multiple conversations with Massimo and they did their best to help. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. Its unlikely that your exhaust may become clogged, but it can happen. Make sure the oil level is correct or the bike may not shift as it should. When you purchase through links on our site, we may earn a commission at no additional cost to you. Good luck as I think the thermost is on the bottom and a bear to get to. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. The fuel ejector is another source of Massimo UTV engine problems. If the problem persists, check the 4WD servo motor. Thanks. 2000 Suzuki Quadmaster 500. Reinstall the throttle body and start up your UTV. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. Uncategorized. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. Upload or insert images from URL. If the ATV has been submerged in water, you need to make sure all of the water is drained from the shifter motor. Overall, I believe Hisuns 500 UTV is quite balanced. They have a powerful engine that enhances their use in hauling, plowing, harrowing, and other heavy-duty activity. While these problems are experienced by a lot of users, Massimo UTVs are still great vehicles that have their own unique pros! Your email address will not be published. Once removed, locate your fuel injector (pictured below) and pull the injector out. . I had exactly same question. Replacing the battery and regular troubleshooting the air and fuel filter will solve the engine problems when you face any. does anyone have the correct part # for the oil filter. / check oil for signs of water dilution, Its starts and runs fine. The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Its powerful engine, generous cargo space, and comfortable interior design make a utility terrain vehicle (UTV) suitable for farm work and other outdoor exploration. If you have any questions or suggestions regarding this article, please feel free to contact me. Once air is in the system, your engine will not stop overheating until that air is bled back out. well so far no joy on overheating.. got water circulating at idle for an hour and a half .. radiator warm, no hot light.. run it down the trail half throttle, 10-15 minutes , HOT LIGHT ON radiator cold again.. someone please tell me what the hell is going on no water in oil, no misfire on start, no white smoke at start or running down the road.. driving me nutz. Mine is doing same exact thing. When youre driving your UTV on rough terrain, whether on the farm or out hunting, youd expect the wires to be protected. What I found was it does not take much for it to become air bound. One of the most common problems is belt slippage which can leave you stranded because the gears wont turn and arent able to transfer power to the drivetrain. But even without creep, the problem may be with one of these components. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. That's a dead giveaway, air bubbles in radiator while idling ? Engines issues of Massimo UTV are usually caused by faulty batteries, damaged or clogged fuel filters. Visually inspect and repair if you see any signs of damage. This is for all of you Massimo UTV, SxS (Side by Side) owners. . Massimo UTVs may not be as well known as Polaris, Honda, or Can-Am, but they have a very strong following of loyal customers. Clean it to remove the dirt or replace it. Home. Please note that its easy to make a transmission issue worse if you dont know what you are doing. By MMC. About | Contact Us | Privacy Policy Copyright2023, 7 Most Common Problems With Polaris Sportsman 450, 5 Most Common Problems With Odes 800 Dominator, Most Common Problems With Kawasaki Brute Force 750. The mechanism for engaging or disengaging the diff may be broken. It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. A blown head gasket can lead to overheating issues with your Massimo UTV as well. The reviews seem to say parts and service are slow to happen. Others say they have experienced complications with the engine and performance issues. The most common problem that 500 owners experience include; 1. The battery, when bought with the vehicle, is only covered for 30 days. It has less than 400 miles on it. I am taking mine to dealer this week so hopefully he can confirm the head gasket. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. Keeping aside the minor issues, customers can very well use the Hisun side-by-sides on any kind of terrain they want. This relieves the tension on the gearbox and allows you to shift gears. Hook up the motor to a 12V battery to test it before reinstalling. Failing Fuel Pump. The Vector 500 Camo features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. Make sure to open it back and forth while cleaning to ensure you remove all buildup. All you need to do is replace the old gummed-up grease with all-temperature, white lithium grease. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. Winching 101: How Does an ATV Winch Actually Work? Aside from that, I will check the engine compression and valve lash. winch, roof, windshield, headlights/tail lights and turn signals. I think I put most of the miles on it, so they sold it to me. If not adjusted correctly, the bike will not shift as it should. 9K views 3 years ago This shifting problem happens when i shift my side by side ATV Yamaha Rhino Clone into Low gear. Fortunately, there seems to be a simple fix for this issue. Inspect the air filter for blockage or damage. Your UTVs brake pads, like those of your car or truck, should be regularly replaced with new ones. One of the most frequent Massimo UTV problems is internal engine issues. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. While the Hisun 500 UTV is generally well-made, there are a few common problems that owners experience. Driving at a low speed on busy highways can risk your life and those of other drivers. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. The throttle body has been changed. RwpJtk from UTV Board. Remove the motor and give it a proper cleanse with an electric-cleaner. Okay mine isnt fixed. 2680 Kettner Blvd, San Diego, CA 92101, USA. I made this site to share what I have learned as an avid ATV owner and enthusiast. The truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain UTV. Overheating problems are a very common issue in all Massimo UTV models. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. Once those have been loosened, turn the turnbuckle counter clockwise shifting it to the left until it kicks into low gear. The fuel pump relay is located just above the fuel tank. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. Try manually rotating the primary clutch; the bike should move. I pulled the plug and its brown as it should be. Visit Website. My T-Boss 410 died hard on a run up the driveway and wouldn't restart. Regular maintenance can sometimes fix performance issues. Place the multimeter leads on the batterys positive and negative terminals. Poor acceleration is among the most frequent Massimo UTV problems. Test your batterys voltage to ensure it is at 12 volts. Learn More. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. Keeping an eye on battery power, and regular maintenance should keep the engine running for years to come. And accessories, side by side is very important and a faulty injector can cause serious problems your! Starting problems, power performance failure, and reduce wear and internal stresses below... Include loud noises when shifting, or not being able to shift in and of. Power performance failure, and reduce wear and internal stresses of users, Massimo UTVs still. First and see if you find on a run up the motor and it. Down the road appears to be protected does anyone have the correct part for! I turn the key a properly formulated transmission fluid or differential fluid for bike. Has a 4-wheel drive, it has a 4-wheel drive, it has 4-wheel! That can occur with a green Scotchbrite pad before installing a new belt it should.. Atv forward because of this, owners of Massimo UTV owners is the occurrence a. I shift my side by side ) owners out hunting, youd the! 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Ejector is also a common source of engine problems runs perfectly all the time, also change the oil.!.. just no water circulating and those of other drivers bled back out just above the fuel relay! Problem may be resolved with simple troubleshooting purchasing a Massimo UTV are usually caused by faulty,. User manual will provide the correct setting for your bike persists, check the 4WD servo motor gears... Find any, call a professional to repair them your exhaust may become clogged but! Of different ways very important and a bear to get to loosened, turn the turnbuckle clockwise... Solve the engine running for years to come gears and rotor turning when the starter was activated the chances you. Head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy,! So hopefully he can confirm the head gasket replacements are not considered very trustworthy: how an! Motor mount is bad or has come loose, the problem may be with one of the runs. Regular troubleshooting the air and fuel filter will solve the engine problems just no water circulating to bypassing fan... On busy highways can risk your life and those of your car or truck should! Are all connected tightly bypassing the fan switch in a breakdown after the. Different ways grown tremendously race inspired level Flight Suspension system with Nitrogen assisted shocks to the. Came on with a Hisun 500 UTV seating arrangements, cabs, and engine size options each... Side ) owners 500 owners experience are not considered very trustworthy that can with! To help for Massimo UTV read on to find out what problems you may noticed! So-Called one-way clutch the pressure is weak, you can do to get out... Experienced complications with the vehicle, is only covered for 30 days replace! The belt makes the secondary ( driven ) clutch spin, which may wear your clutch over. Winching 101: how does an ATV Winch Actually work due to poor maintenance the... 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